Aseptic Filling Systems
Beverage / Dairy / Nutrition / FoodShibuya has developed the versatile aseptic filling system to accommodate your ever-changing beverage portfolio!
We have installed over 160 of our flexible aseptic filling systems at prominent brand owners with great success and have provided them with unparalleled options. We now offer you this versatility along with our innovative technologies, such as Electron Beam (see details below) to help expand your filling capabilities!
Flexibilities and Features
- US FDA compliance for low acid filling
- “All-in-One” system
- Low and high acid products
- PET & HDPE bottles
- Aseptic CSD and non-CSD filling
- 28mm and 38mm neck
- Bits filling – up to 5mm cube (1 filler) and up to 10mm cube (2 filler setup)
- Auto-changeover without breaking sterility
- Over 200 hours of continuous aseptic production
- High productivity and system efficiency (>95%)
- Zero spoilage in over 15 billion filled bottles to date
Capabilities
- Net weight filling method for high accuracy
- 100% filling & capping data collection and monitoring
- Programmable filling cycles to minimize foaming/splashing
- Individually controlled servo motors for reliable capping
After Sales Support
- Technical support and service from locations in Virginia and Indiana, satellite offices an option
- Lower maintenance cost
- Increased line efficiency
- Service contracts for annual overhauls available
Electron Beam (E-Beam) Aseptic Filling Systems
- Reduction of total cost of ownership (TCO)
- Proven quick return on investment (ROI)
- No chemicals or water required for bottle sterilization
- No chemical residual risk
- Effective for all targeted microorganisms
- Quick validation, fewer CCP’s
- Smaller footprint
- Reduction of CO2 emissions
- Clean and safe operation
- Seven (7) E-Beam Aseptic Filling Systems running production world-wide
A sample list of the products we have handled:
- Caps
- Wrapped Noodle Packages
- Distillery Bottles
- Milk Bottles
- Frosting Tubes
- Frozen Bagels
- Plastic Containers
- Condiment Lids
- Candy Bars
- Bakery Nozzles
- Scoops
- Frozen Pancakes
- Tea Bags
- Yogurt Cups
- Filled Bottles
- Hamburgers
- Gum Packets
- Wrapped Chubs
- Frozen Sausages
- Dog Bones
- Coffee Containers
- Granola Bars
- Cheese Sticks
- Frozen Biscuits
- Manicotti Shells