| Symptom |
Possible Cause |
Solution |
| Turret heads are dropping product |
Tooling modules not operating properly |
Check air to vacuum pickup modules; check vacuum pressure to all modules. |
| Check gripper springs on gripper modules; ensure all gripper modules open an close as designed. |
| Check for any jammed product stuck in the module head; clear product from module. |
| Part present sensors not operating properly |
Check part present sensor operations throughout the turret infeed locations; clean to clear any debris for sensors |
| E-Stop was pressed; power and air went off unexpectedly |
Clear issue with e-stop, clear fallen product from turret, close all safety doors and reset the system. |
| Turret rejects good product |
Height inspection sensor tolerance not set properly |
Check height inspection tolerance setting for proper height. |
| Bump cam air set too low |
Check air setting to the bump cam for assembly turrets to ensure proper amount of torque is provided for assembly operation. |
| Turret won’t start |
Check HMI for specific operation and startup procedures |
Connect power and air to the system; consult HMI for operational startup. |
| Check safety doors are shut properly |
Close doors, clear any faults from HMI and continue operation steps. |
